We build for success

Our manufacturing campus serves as the backbone of Vishtech Power's operations, providing ample space for seamless production workflows, inventory management, and quality assurance. Spanning dedicated zones for design, fabrication, assembly, and testing, the campus is optimized for scalability, allowing us to handle high-volume orders while maintaining flexibility for custom turnkey projects. This integrated environment minimizes lead times, reduces material handling, and promotes eco-friendly practices, such as energy-efficient layouts and waste minimization, empowering us to serve diverse sectors like power generation, railways, and renewables with unmatched efficiency.

Precision begins with our advanced CNC laser cutting technology, which enables intricate and accurate cuts on sheet metals and components up to 33 kV specifications. Utilizing high-powered fiber lasers with automated controls, we achieve tolerances as fine as 0.1 mm, ideal for fabricating Switchboard and Busway Systems. This process not only enhances component accuracy—reducing assembly errors by up to 30%—but also supports sustainable manufacturing by minimizing material waste through optimized nesting algorithms. Whether for LV panels or HV bus ducts, our CNC laser cutting ensures durable, high-performance parts ready for demanding industrial applications.

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Our CNC press brake systems deliver exceptional bending and forming capabilities for complex electrical enclosures and structural elements. Equipped with multi-axis controls and servo-hydraulic drives, these machines handle materials from mild steel to aluminum with bending lengths up to 4 meters and capacities exceeding 200 tons. This technology is crucial for shaping custom Switchboard housings and Transformer casings, ensuring precise angles and repeatability across production runs. By integrating CAD/CAM software, we streamline design-to-fabrication transitions, boosting productivity while adhering to international standards like IEC 61439 for safety and structural integrity.

The heart of our fabrication shop features robotic laser welding stations for seamless, high-strength joins in LV/MV/HV panels, Busways, and Compact Substations. Our automated laser welders offer deep penetration and minimal heat distortion, producing welds up to 10 mm thick with porosity-free results that exceed AWS D1.1 standards. This advanced setup supports continuous operation for large-scale projects, such as Diesel & Gas Power Generator frames, while incorporating fume extraction and real-time quality monitoring to maintain a safe, eco-conscious workspace. The result? Robust, corrosion-resistant assemblies that withstand extreme conditions in utilities, airports, and metro rail environments.

Surface protection is paramount, and our dedicated powder coating line employs a rigorous 9-tank pre-coating process— including degreasing, phosphating, rinsing, and sealing—for flawless epoxy coating application. This multi-stage immersion system prepares substrates for electrostatic powder deposition, achieving uniform 80-120 micron thicknesses with superior adhesion and UV resistance. Tailored for outdoor-rated products like E-Houses and Solar Switchboards, the process ensures long-term durability against corrosion, abrasion, and environmental stressors, complying with ISO 12944 standards. Our eco-friendly, solvent-free epoxy formulations reduce VOC emissions, aligning with our sustainability goals while delivering aesthetic finishes that enhance product longevity.

Efficiency meets innovation in our automated assembly lines, where robotic arms and conveyor systems orchestrate the integration of components for Switchboards, Busways, and Generators. Featuring PLC-controlled stations with vision-guided robotics, these lines handle up to 500 units per shift, incorporating modular fixturing for quick changeovers between LV (up to 415V) and HV (up to 33 kV) configurations. This automation not only accelerates throughput—cutting assembly time by 40%—but also embeds quality checks like torque verification and electrical continuity testing, ensuring zero-defect outputs. Ideal for high-volume renewable energy projects, our lines support just-in-time manufacturing to meet tight deadlines without compromising precision.

Quality assurance is embedded through our high-end testing facility, outfitted with state-of-the-art equipment for comprehensive validation of all products. From dielectric withstand tests (up to 75 kV) and thermal imaging to load simulation for Transformers and Generators, we conduct routine, type, and special tests per IEC and IEEE standards. Our climate-controlled labs simulate real-world conditions—vibration, humidity, and fault scenarios—to verify performance under stress, guaranteeing 99.9% reliability. This facility not only certifies compliance but also drives continuous improvement, providing data-driven insights that refine our designs for sectors like railways and power distribution.

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Finalizing production with precision, our packing, computerized marking, and dispatch operations ensure products arrive in pristine condition. Utilizing automated labeling systems with barcode and RFID integration, we apply durable, scannable markings for traceability from factory floor to end-user. Cushioned, weatherproof packaging—customized for Compact Substations or Busway segments—protects against transit damage, while our ERP-linked dispatch hub optimizes logistics for on-time delivery worldwide. This streamlined process minimizes errors, supports inventory accuracy, and enhances customer satisfaction, closing the loop on our commitment to end-to-end excellence.

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